Technology that Enables Energy-Saving of Post-combustion Carbon Capture Operation

FPSOs require more energy for crude oil production than power generation plants. MODEC is advancing the development of a technology that has the potential to reduce the energy needed for CO2 separation in FPSOs, thereby enhancing overall energy efficiency of FPSO operations.
Joint Development with Kawasaki Heavy Industries, Ltd.
In August 2024, MODEC signed a Memorandum of Understanding (MOU) with Kawasaki Heavy Industries, Ltd. (hereinafter “Kawasaki,”) for the joint development of a carbon capture facility designed to process gas turbine exhaust on FPSOs. As part of this collaboration, MODEC and Kawasaki conducted technology evaluation programs for the solid sorbent employed in Kawasaki’s CO2 capture technology called “Kawasaki CO2 Capture (KCC).”
KCC employes a solid sorbent with an amine coating applied to the surface of a porous material. This innovative design enables CO2 desorption using low-temperature heat sources, such as low-grade waste heat, significantly reducing the energy requirements of carbon capture facilities. Additionally, the KCC Moving-bed system circulates the solid sorbent to facilitate continuous CO2 recovery, making it highly suitable for large scale carbon capture operations and enabling compact system design, which ensures potential applicability for the use on FPSOs.
As part of the current evaluation program, we plan to measure and assess the absorption performance and degradation rate of the solid sorbent through exposure tests using simulated gas compositions that replicate the exhaust gas of gas turbines on FPSOs.
Based on the results of this evaluation program, starting this fiscal year, we aim to advance the development of processes tailored to the exhaust gas properties for FPSOs, minimize equipment footprints to accommodate the limited loading areas on FPSOs, and optimize machinery design for offshore operations, particularly with regard to performance under wave-induced motion.
KCC Process
- By using a newly developed solid sorbent with amine coated on a porous material, CO2 capture is achieved with less energy consumption than conventional methods.
- For sorbent regeneration, waste heat (100°C or less) can be used.

Features of the KCC Moving-bed system
- Composed of three towers: adsorption tower, desorption tower and drying tower
- Continuous recovery allows the system to be used for large-scale applications
