MODEC and Terra Drone Renew Joint R&D Agreement for FPSO Crude Oil Storage Tanks Inspections - Building on Past Achievement to Further Advanced Drone Technology and Operational Efficiency -
Tokyo, Jun. 17, 2025
MODEC, Inc. (“MODEC”) announced that it has renewed its joint research and development (“R&D”) agreement with Terra Drone Corporation (“Terra Drone”) for the non-destructive internal inspection of crude oil storage tanks on Floating Production, Storage, and Offloading systems (FPSOs) using Terra UT drones.
This renewed agreement builds upon the joint R&D contract signed by both companies in 2024, following significant achievements in improving measurement accuracy, enhancing safety, and reducing inspection time. The renewed partnership aims to further advance the practical application and operational deployment of this technology.

On FPSOs, periodic structural inspections are indispensable, but must be performed in parallel with production operations by a limited number of crew members. The ability to safely perform inspections without increasing the number of personnel onboard offers a significant advantage. By innovating drone inspection techniques, MODEC and Terra Drone will continue to contribute to improved occupational safety, manpower reduction, and greater efficiency in FPSOs and other offshore platforms operations.
1. Background
FPSOs require regular maintenance and inspections to ensure stable crude oil and gas production over operational lifespans exceeding 20 years. However, conventional manual inspections in elevated or confined spaces present significant occupational safety risks and remain a common challenge across the industry. To address this, MODEC and Terra Drone have been jointly developing drone-based solutions with the goal of fully replacing manual inspections inside FPSO crude oil storage tanks.
Through this collaboration, the two companies have successfully reduced inspection time and enhanced safety by developing the Terra UT drone for inspection operations on FPSOs operating offshore Brazil.
2. Key Achievements in FY2024
- Improved measurement accuracy through the enhancement of ultrasonic sensors.
- Enhanced safety during inspection operations by equipping the drone with a gas detector.
- Significantly increased cleaning efficiency: The upgraded wire brush enables more effective removal of impurities and oil residues (such as wax), allowing up to 10 times more inspection operations within the same time frame compared to previous method.
- Continuous power supply via tethered cable: The introduction of a tethered cable system eliminates the need for battery replacement, reducing the number of drone landings during inspections to one-tenth of the previous frequency.
3. Development Themes for FY2025
Building on these technological achievements, the renewed agreement will focus on the following new development items.
- (1)Optimization of Airframe Structure and Design: Enhancing robustness and operational stability for global deployment
- Integration of high-resolution cameras to improve visual inspection capabilities
- Redesigned airframe for improved maintainability
- Increased robustness and adaptability for large tanks through reinforced and extended tether cables
- Enhanced safety with advanced explosion-proof measures for the tethered cable system
- Airframe designed for air transport to facilitate global deployment
- (2)Development of New Measurement Technologies: Introduction of a gel-free measurement method for inspections, further improving operational efficiency
Reference
- Business > FPSO > Floating Production Systems > FPSO/FSO
- News&Media > News 2024 > MODEC and Terra Drone Enter Joint R&D Agreement to Enhance Offshore Platform Inspections with Advanced Drone Technology
- News&Media > News 2023 > World's First Approval from Classification Society for a Drone-based FPSO Hull Thickness Measurement
- News&Media > News 2023 > MODEC, Inc. and Terra Drone Sign MOU Regarding the Technical Development of Inspection Drones for Offshore Platforms